Wet & Dry Etching (incl. DRIE)

Wafer Etching Process | Precision Semiconductor & MEMS Services

Expert Wafer Etching Services for Next-Generation Devices

At Ginechip, we deliver industry-leading wafer etching solutions that power the semiconductor and MEMS industries. Our advanced processes enable the creation of complex microstructures with unmatched precision, repeatability, and speed.

From high-aspect-ratio DRIE trenches to delicate thin-film removal, our team of process engineers works closely with you to optimize every step — reducing development time and maximizing device performance.

With over 100 successful projects and ISO-certified facilities, we help innovators bring breakthrough technologies from concept to production faster than ever.

Why Choose Our Wafer Etching Services

Sub-Micron Precision

±0.1 μm feature control across 2"–8" wafers

99.8%

Process yield guarantee

Wet + Dry Etching

KOH, BOE, Piranha, RIE & DRIE capabilities

20:1

Maximum aspect ratio

Class 100 Cleanroom

Full-scale production & prototyping facility

200mm

Maximum wafer diameter

Rapid Turnaround

48-hour prototype etching available

150+

Projects delivered annually

The Wafer Etching Process – Our Core Service

We provide complete wafer etching solutions for semiconductor ICs, MEMS devices, and advanced microfabrication. Our capabilities combine industry-best equipment with deep process expertise to deliver superior results every time.

What is Wafer Etching?

Wafer etching is the critical semiconductor manufacturing step that selectively removes material from silicon wafers to form precise patterns, trenches, cavities, and microstructures. It enables the creation of transistors, sensors, interconnects, and 3D features used in everything from smartphones to autonomous vehicles.

  • Wet Etching: Isotropic & anisotropic chemical removal (KOH, BOE, Piranha)
  • Dry Etching: Plasma-based RIE & DRIE for high aspect ratio structures

Our Capabilities

• 2" to 8" (50–200 mm) wafer sizes
• Silicon, SiO₂, Si₃N₄, metals (Al, Au, Cu), polyimide & more
• Aspect ratios up to 20:1 with DRIE Bosch process
• Feature sizes down to 0.1 μm
• High uniformity < ±2% across full wafer

Materials expertly etched: Silicon • Oxide • Nitride • Aluminum • Gold • Polysilicon

Facility & Equipment

State-of-the-art Class 100 cleanroom with:

  • Advanced plasma etch systems (RIE & DRIE)
  • Automated wet benches for KOH/BOE/Piranha
  • High-precision metrology tools (SEM, profilometer, ellipsometer)
  • Automated wafer handling & tracking
  • Full traceability & process control software

Case Study: MEMS Gyroscope

A leading automotive sensor manufacturer needed deep silicon trenches (150 μm) with vertical sidewalls for a high-performance MEMS gyroscope. Using our optimized DRIE process, we achieved 98.7% yield and delivered 500 wafers in under 10 days — 40% faster than their previous supplier.

“Ginechip’s etching precision exceeded our specs and accelerated our product launch.” — VP Engineering, Tier-1 Automotive

What Our Customers Say

“Best-in-class DRIE results and outstanding support. They became our go-to etching partner overnight.”

— R&D Director, Photonics Startup

“Turnaround time and quality are unmatched. Saved us months in development.”

— Process Engineer, MEMS Foundry

Our Proven Wafer Etching Workflow

1

Consultation & Design Review

Free technical consultation. We analyze your mask design and recommend the optimal etching process.

2

Photolithography & Masking

Precision photoresist patterning on your wafers (or we can handle full front-end processing).

3

Etching Execution

Wet or dry etching using the exact chemistry and plasma conditions tailored to your specs.

4

Post-Etch Cleaning & Inspection

Resist strip, particle removal, and full metrology verification (CD-SEM, step height, uniformity).

5

Quality Assurance & Packaging

100% inspection, data reports, and secure cleanroom packaging for immediate shipping.

Why Leading Semiconductor & MEMS Companies Choose Ginechip

⚡ 48-hour prototype service
🔬 ISO 9001 & IATF 16949 certified
💰 Competitive pricing with volume discounts
📦 End-to-end traceability
🧪 24/7 engineering support

Key Applications of Our Wafer Etching Process

From consumer electronics to cutting-edge medical devices — our etching solutions enable breakthrough performance across industries.

Integrated Circuits

Precise transistor and interconnect patterning for CPUs, memory, and logic chips.

MEMS Accelerometers

High-aspect-ratio structures for automotive safety and smartphone motion sensing.

Gyroscopes & Inertial Sensors

Deep silicon trenches enabling navigation and stabilization systems.

Pressure Sensors

Diaphragm and cavity etching for industrial, medical, and aerospace applications.

Microfluidics & Lab-on-a-Chip

Channels and reservoirs for biotech diagnostics and drug delivery systems.

Through-Silicon Vias (TSV)

Vertical interconnects for 3D chip stacking and advanced packaging.

Photonic & Optical Devices

Waveguides and mirrors for high-speed data communication.

Solar Cells & Photovoltaics

Surface texturing and contact hole etching for higher efficiency panels.

RF & Microwave Components

High-frequency filters and resonators used in 5G and radar systems.

Ready to Launch Your Next Semiconductor Project?

Get a free process consultation and competitive quote for your wafer etching requirements today.

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